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High Performance Composite Fiber
High performance composite fiber
High performance composite fiber is thermoplastic prepreg made from continuous fiberglass coated with thermoplastics. lt is specially designed to manufacture high performance composite components directly with no need for extra resin. lt is suitable for various composite processes including compression molding, vacuum molding, filament winding, pultrusion, etc., widely applied in aerospace,automotive,construction, sports and new energy industry.
Compared with traditional composite prepreg,Compofl ofers the following unique benefits：
1.Stable thermoplastic prepreg with excellent self
2.Short processing cycle and high productivity
3.High glass content and excellent mechanical properties
4.Environment-friendly production process and recyclability
Product Model/Features
| Product Code | Product Features |
|---|---|
| E01 | High tensile strength, allowing for use in hand lay-up process to produce large-area parts, no airborne fiber when operating, good wet-through and fast wet-out in resins, rapid air lease, high mechanical strength, superior acid corrosion resistance |
| E10 | Rapid air lease reducing rolling out times, low resin consumption |
| E20 | Good moldability, good wet-through and fast wet-out in resins, rapid air lease reducing rolling out times and increasing productivity, low resin consumption, high mechanical strength of composite products, superior acid corrosion resistance |
End-Use Markets
(Building/Sports/New Energy/Automotive)
Molding process
1. Mold Pressing
Sheets of fabric as desianed unidirectional, plain, twill and satin are placed, then heated toreactivate itself and pressed rapidly in the mold, to form the composite parts.
2.Laminate Molding
Sheets of fabric as designed are placed on the mold according to design requirementsthen put into the laminate machine to reactivate itself, The end parts are got by thecooling process; The molding process is continous with high productivity suitable formass production.
3. Filament Winding
Filament winding is an automated open molding process that uses a rotation mandrel and acompression roll as the mold. materials are drawn through a deflector and pulled by the forceof a rotating mandrel. After Compofil is heated to reactivate, the roving is wound around themold, forming the composite parts,Filament winding is used to deliver high strength,specifically importantfor various applications, such as gas tanks, pipes and so on.
4.Pultrusion
The farbic is pulled by the traction device, through the guide roller, IR heating deviceand the mold forming, and then finally cooled, cut to form the final products. The process issuitable for hiah- strenath applications such as door frames, fiber reinforced core, and so on.
5.Vacuum-Assisted Molding
The fabric is spread onto the mold with mold release film, then covered with therelease film and a vacuum bag in order, consisting the air extraction system and getting anegatve pressure, then the mold is heated and finally the final product is obtained afer
cooling.
